The Cutting Edge™ - October 2004

Recap of Association Meetings, October 18 - 20, 2004

WMMA® President Perez Reports on Fall Committee Meetings in Austin, Texas

What happens when you get over 50 leaders in the woodworking industry together for several days? The answer is a lot of fresh, new ideas and powerful programs to benefit our 230 member companies. WMMA® inaugurated a new fall committee schedule in Austin, Texas October 18-20. Rather than each committee meeting independently during the fall as in the past, this year all WMMA® committees and the Board of Directors met in the same city over a three day period. It proved to be an exciting and productive event.

The first day began with a workshop on Continuous Manufacturing Improvement hosted by the WMMA® Manufacturing Strategies Committee, a new committee formed as a result of our strategic visioning work a year ago. Bruce Hamilton from the Greater Boston Manufacturing Partnership led the workshop, the first in a series to be offered around the country in an effort to ensure WMMA® members are on top of the latest manufacturing strategies.

A reception and dinner concluded the first evening where we welcomed new committee members and highlighted that the committee meetings and programs to be developed the next day should be guided by what our members have told us they want: education and information. I also reported that news on the manufacturing front from Washington is very encouraging. Governor John Engler, three term Michigan governor, became the President of the National Association of Manufacturing on October 1 and at his first Board meeting, our WMMA® application to enroll all our members in NAM was approved. What a tremendous member benefit now available to all WMMA® members at a significant savings. Other news: several days before the Austin meeting, Congress passed H.R. 4520, the American Jobs Creation Act which addresses the FSC/ETI export tax subsidies and also, has important tax and direct expensing benefits for all members. This is another important victory for our public policy committee. I applaud them for their efforts.

I also updated members on my lunch in Grand Rapids with newly appointed Assistant Secretary of Manufacturing, Al Frink. I was pleased to learn that he is an avid amateur woodworker. Sec. Frink will be working to implement the recommendations in the Department of Commerce report 'Manufacturing in America, A Comprehensive Strategy to Address the Challenges to U.S. Manufacturers'. Sec. Frink is committed to strengthening manufacturing and creating new jobs. WMMA® will continue its dialogue with Sec. Frink and report back to the membership on developments and potential business opportunities.

Day Two focused on four hour committee meetings scheduled in the morning and the afternoon. The Membership Services Committee reviewed the member benefits of their IWF promotional campaign, their ongoing work to promote the benefits of buying machinery in 2004 before the depreciation 'bonus' expires, and finalized a variety of 2005 programs. The Public Policy Committee prioritized issues to be highlighted during the February 2005 'Fly-In' in Washington, DC. This annual event continues to grow in importance as WMMA® members meet with their elected representatives to discuss issues of importance.

The new Business Development Committee already has implemented a successful program of industry information. Working with data from the Institute for Trend Research (ITR), a professional economic forecasting firm, WMMA® members report that the ITR indicators (correlated to their company historical sales), have supported their plans to expand, to re-finance their business, and to hire more personnel. This important business tool is only available to our members. If you are not using this important new service, sign up today. ItOs inexpensive and guaranteed to help your company make better business plans in the future. This committee now is focusing on offering member assistance in business planning, something small and medium size member companies have been seeking. Stay tuned!

The International Business Development Committee has been working on an on-line Export Manual which should be finished by year-end. Their Foreign Buyer Program brought representatives from a number of countries to IWF2004 to learn more about and to purchase U.S. produced machinery and equipment. Whether it is statistics, trade fairs, trade policy initiatives, or other export opportunities, this committee truly is repositioning WMMA® members to compete in the global marketplace.

The Research and Engineering Committee also worked on the Export Manual and continued assisting in the development of ANSI O1.1 Standards. This committee is equipped to help our members with all aspects of emerging engineering technologies.

The Education and Scholarship Committee oversees programs which hold great potential for all members who have indicated they want more 'education and information'. These Scholarship programs work in one of two ways: each member company can invest in the skills of their most promising employees by using WMMA® dollars to sponsor their further education; or, WMMA® matches up college juniors with a sponsoring member company as a mentor, while the student works on projects of specific benefit to the member company.

The highlight of the second day of meetings in Austin included an in-depth presentation from our public policy consultant, John Satagaj, who congratulated WMMA® on our leadership in gaining passage of the Jobs Creation legislation.

The third day was a wrap-up Board of Directors meeting. All agreed that the three day format had created opportunities for members to participate in two committee meetings as well as network all through the day and into the evening. The experiences of Austin led us to conclude that we will follow the same format in Washington in February 2005. The participation of such a large group in Austin confirms WMMA® is providing programs of worth and continues to lead through innovative programs that support domestic manufacturers of machinery, cutting tools, and supplies.

I invite all our 230 member companies to become more involved so you get maximum benefits from your membership in WMMA®, an organization that has been leading the wood processing industry for over 100 years.

See you in Washington February 14-16, 2005!


Economic Forecast Reports

WMMA® Announces Important New Member Benefit

WMMA®, through a comprehensive Industry Information Strategic Initiative, is expanding it's commitment to the success of its members by providing the highest level of Industry Information and Economic Forecast data. This information will increase your profitability by enabling you to make the right decisions at the right time.

Beginning with the December 2003 issue of The Cutting Edge, WMMA® has included an industry economic forecast report prepared by The Institure for Trend Research (ITR), a professional research firm that provides market/economic trends and has a long history of accurately projecting when those trends will change. This timely and informative Industry Information and Economic Commentary will be distributed on a quarterly basis for all members with the appropriate copy of the WMMA®'s newsletter, The Cutting Edge.


More on the U.S. Job Market
As Business Briefing readers know, the U.S. Department of Labor maintains two indices to measure the state of the U.S. job market:

Due to differences in the sample group and size, these surveys typically provide conflicting data especially regarding job creation. Comparing the number of jobs as of August 2004 with the end of the recession in November 2001, for example, the Household Survey shows that the economy has created 3.4 million jobs vs. only 0.6 million reported in the Establishment Survey.

Arbitrating such a disagreement calls for a third employment metric. One such measure is the Monster Employment Index (MEI) maintained by Monster.com, the online service that connects job seekers to employers. This Index is a monthly analysis of U.S. job demand online and counts job postings on 1,500 Web sites as an indicator of employer demand for employees. An independent research firm audits the data used in the MEI. Accuracy is within +/-1.05%.

The August MEI is 145, the highest level reached since the metricOs debut in March of this year. Results for the first eight months of 2004 are:

JanFebMarAprMayJunJulAug
102107109125128136134145

Job demand in August was strong across most industries with 14 sectors climbing to their highest levels in 2004. Manufacturing jumped to 146 from 118 in April. Demand was high across every occupational category. In addition, all nine geographic regions tracked by Monster achieved their highest levels in August since October 2003.

Bottom Line: By most measures, the U.S. job engine is revving up strongly since the last recession. Keep your eye on the MEI by clicking on Press Releases at www.monsterworldwide.com. A new Index is released in the first week of each month.

Unfair Competition
Seems the U.S. furniture industry is not the only group complaining about Chinese competition. The American Forest & Paper Association (AF&PA) reported in July that the Chinese forest products industry enjoys government subsidies and other support giving its domestic producers an unfair advantage in world markets.

The Chinese government is seeking to reduce its dependence on imported wood fiber, paper, and processed wood products. A four-point program is in motion that aims to:

Both central and local governments have stepped up development aid in these initiatives. Part of this program is the large scale development of the plywood and panelboard sectors.

The AF&PA has vowed to work with U.S. trade agencies to address 'ChinaOs market distorting policies to ensure the U.S. industry has a fair chance to competeO´. Their full report on this important issue can be viewed here

Bottom Line: Few industry sectors are immune from attack by the big bear thatOs China. In the wood arena, furniture is gone. Will kitchen cabinets and cabinet components be next? Stay tuned.


Economic Factoid What U.S. companies are the largest traders through our ports? On the import side the names are familiar merchants of inexpensive foreign products Wal-Mart, Home Depot, and Target along with food companies Dole and Chiquita Brands. According to The Journal of Commerce, Wal-Mart, the worldOs biggest retailer, moved a staggering 471,600 20-foot equivalent containers (TEUs) inbound in the last twelve months. On the export side, Weyerhaeuser was the second leading shipper with 102,200 TEUs followed by DuPont at 101,200 TEUs. The leading exporter via container ship is an unknown company, American Chung Nam. WhatOs it shipping? Wastepaper to China at a rate of 187,500 TEUs a year.

Sector Situation Report

Latest news from the wood products industry by sector...

Office Furniture BIFMA reported that July 2004 orders fell by 5% putting an end to a seven-month run of increases. Shipments did grow by 4% but well below their high single-digit performances of the prior four months. In spite of this poor showing, analysts remain optimistic that the contract office furniture market is recovering from its horrendous performance in 2001-03. Many producers have instituted price increases to offset rising materials costs. Sales of office furniture are an indicator of business investment, a key component in the U.S. economy, as companies buy desks and chairs for new employees. Keep your eye on this vital statistic.

Kitchen Cabinets Cabinet sales rose 17.3% in August vs. the same month in 2003 according to the KCMAOs Trend of Business Survey. For the first eight months of 2004 cabinet sales were up 18.4%.

Fueled by the continued strong growth in new home construction and remodeling, virtually every major cabinetmaker is seeking additional capacity either through acquisition, new plant construction, or expansion of existing plants.

Home Furniture The on-going investigation into dumping of wood bedroom furniture by Chinese producers continues to wend its way toward a late December final determination. On 7 September the Department of Commerce (DOC) boosted the tariff rate for Chinese producers who have been granted separate rate status from 10.92% to 12.91%. This group consists of seven of the largest furniture makers in China, all of whom were mandatory respondents to the DOCOs investigation.

Business Briefing believes that any tariff less than 30% will not level the playing field for U.S. furniture makers. And such a price increase will inevitably result in lower demand for both Chinese and U.S. bedroom furniture. The Chinese set the price expectations of retailers and consumers long before the anti-dumping petition. If tariffs are imposed, producers in Vietnam, Brazil, and other low labor cost countries will supply quality products to meet pre-petition prices.

And the saga of plant and company closures continues...

Meanwhile results at other U.S. producers are mixed...

Wood Flooring July shipments of strip flooring increased 12% over the same month in 2003. For the first seven months of 2004, shipments were up 10% over last year. For the twelve-month period ending in July strip flooring shipments have totaled 668 million board feet, up nearly 6.5% from the prior twelve months.


Public Policy

Health Savings Accounts
By John Satagaj, WMMA® Legislative Counsel, (email@jslaw.com)

I am caught in a time warp. I am writing this column before Congress finishes its business and before the country goes to the polls. Sadly, since Congress hasn't done anything since July, this marks the third column that deals with "old" news.

I do hope you will vote on November 2. I think it is the general consensus within WMMA® that we have made some great strides in our public policy program over the last few years. However, our ability to shape public policy is directly connected to what we do on November 2. The right to vote is an extraordinary right. Please use it. Thank you.

In the interim let me bring you up to date on one of the hot topics in employee health care benefit circles: the potential for Health Savings Accounts (HSAs) as a way to provide health care coverage to employees. HSAs were created by the Medicare Prescription Drug Improvement and Modernization Act of 2003, P.L. No. 108-173, signed into law by President Bush on December 8, 2003.

The basic concept allows any individual who is covered by a high-deductible health plan to establish an HSA. Amounts contributed to an HSA belong to the individual and are completely portable. Every year, the money not spent would stay in the account and gain interest tax-free, just like an Individual Retirement Account (IRA). Unused amounts remain available for later years (unlike amounts in Flexible Spending Arrangements that are forfeited if not used by the end of the year). Tax-advantaged contributions can be made in three ways: the individual and family members can make tax-deductible contributions to the HSA, even if the individual does not itemize deductions, the individualOs employer can make contributions that are not taxed to either the employer or the employee, and employers with cafeteria plans can allow employees to contribute untaxed salary through a salary reduction plan. Funds distributed from the HSA are not taxed if they are used to pay qualifying medical expenses. To encourage saving for health expenses after retirement, HSA owners between the ages of 55 and 65 are allowed to make additional catch-up contributions ($500 limit in 2004) to their HSAs.

As of January 1, 2004, an employer or any eligible individual can establish an HSA with a qualified HSA trustee or custodian, in much the same way that individuals establish IRAs or Archer Medical Savings Accounts (MSAs) with qualified IRA or Archer MSA trustees or custodians. No permission or authorization from the Internal Revenue Service (IRS) is necessary to establish an HSA. An eligible individual who is an employee may establish an HSA with or without involvement of the employer. Any insurance company or any bank (or similar financial institution) can be an HSA trustee or custodian. In addition, any other person already approved by the IRS to be a trustee or custodian of IRAs or Archer MSAs is automatically approved to be an HSA trustee or custodian.

Any eligible individual may contribute to an HSA. For an HSA established by an employee, the employee, the employee's employer or both may contribute to the HSA of the employee in a given year. For an HSA established by a self-employed (or unemployed) individual, the individual may contribute to the HSA. Family members may also make contributions to an HSA on behalf of another family member as long as that other family member is an eligible individual. In the case of an employee who is an eligible individual, employer contributions to the employee's HSA are treated as employer-provided coverage for medical expenses under an accident or health plan and are excludable from the employee's gross income. The employer contributions are not subject to withholding from wages for income tax or subject to the Federal Insurance Contributions Act (FICA), the Federal Unemployment Tax Act (FUTA), or the Railroad Retirement Tax Act. Contributions to an employeeOs HSA through a cafeteria plan are treated as employer contributions. The employee cannot deduct employer contributions on his or her federal income tax return as HSA contributions or as itemized medical expense deductions.

The High Deductible Health Plan (HDHP) required for the program for self-only coverage must have an annual deductible of at least $1,000 and annual out-of-pocket expenses required to be paid (deductibles, co-payments and other amounts, but not premiums) not exceeding $5,000. For family coverage, an HDHP must an annual deductible of at least $2,000 and annual out-of-pocket expenses required to be paid not exceeding $10,000.

There is a great deal of information on the Internet about HSAs. You can start with a website maintained by the Department of the Treasury.


Public Policy

WMMA® Establishes Relationship with Department of Commerce Assistant Secretary of Manufacturing & Services
Al Frink

On October 5, 2004, WMMA® President Peter Perez was among 20 Grand Rapids businesspeople who had a lunch meeting with Department of Commerce Assistant Secretary of Manufacturing, Al Frink. Secretary Frink met with members of the Manufacturing Council of The Right Place Program, an organization affiliated with the Grand Rapids Chamber of Commerce. The meeting was productive and enlightening for both sides, and WMMA® stands to have a voice within the Department of Commerce (DOC) due to our new relationship.

In order to give Sec. Frink some background information on WMMA®, Mr. Perez prepared the following letter and enclosed WMMA®'s position papers on the legislative issues that matter to members - Association Health Insurance Plans; Chinese Currency Devaluation; Cost of Health Care; Depreciation Bonus; Direct Expensing; Estate Tax Repeal; High Productivity Investment Act; Legal Liability Reform; The Corporate & Individual Alternative Minimum Tax (AMT); Statute of Repose; FSC/ETI Bill & EU Retaliatory Tariff; and MEP.

Dear Secretary Frink: I am writing you as the volunteer President of the Wood Machinery Manufacturers of America (WMMA®), a group of 229 member companies with operations in almost every state. All 229 member companies also belong to the National Association of Manufacturers (NAM). I also am President and owner of a small manufacturing business, Carter Products Co., located in Grand Rapids for 75 years. WMMA® is pleased that President Bush and this administration have recognized the importance of manufacturing to the U.S. economy by creating this new office and appointing you. There is much work to be done. Enclosed are brief position papers on issues of importance to our organization. All of these items relate to allowing U.S. manufacturing to survive and thrive. We ask that you and the Manufacturing Council actively support the positions outlined in each of these documents. There are two matters of immediate importance. First, we seek passage of the FSC/ETI bill. The EU retaliatory tariffs now stand at 12% due to the inaction of Congress. Our member companies have told us how these tariffs have hurt their export business. The inaction of our elected officials on this matter is inexcusable. The second matter is the need to expand, not just restore, MEP funding. This is one of the few government programs that actually benefit small and mid-sized businesses. All at WMMA® wish you well as you begin your important work representing U.S. manufacturers. We stand ready to assist you in any way we can. Cordially yours, Peter M. Perez President, Wood Machinery Manufacturers of America Cc: Fred Keller, Chairman and CEO, Cascade Engineering


Mr. Perez prepared the following summary of his meeting with the Grand Rapids group and Secretary Frink. This report will be beneficial to all WMMA® members in knowing the position of the DOC at this time:

Sec. Frink has been on the job three weeks. His background is diverse. Most recently, he headed a carpet manufacturing company in California. He has a degree in tool and die, is an avid amateur woodworker who knows his tools, and a person who aspires to learn more about cooking when he retires. He started his company with an SBA loan. As he said, in the carpet business, either you are the low price producer (and eventually go out of business or are bought) or you create value and differentiate your company. He selected the latter approach and his company won an SBA award last year.

Some brief observations/comments:

  1. He referenced NAM several times, admitting that without their help (and the help of other associations) he probably would not have been sworn in as a recess appointment. He cited the NAM study that U.S. manufacturers face structural costs 22% higher than competitors outside the U.S.
  2. He admitted the task is formidable, but it was so when he started his business. He created a unique marketing brand for his company and believes he can apply his marketing skills to this job to make government more aware of the needs of manufacturing. While some wanted this position at the cabinet level, he feels he can accomplish more as assistant secretary as he is a bit "under the radar" and not on call to represent the administration position on all matters. His job will be to get manufacturing related legislation moving when it stalls (he cited energy policy) and create more visibility for our agenda.
  3. His department has 300 people. I was impressed that he spent 5 hours personally writing each employee as a way to ensure they knew that a new man was on the job.
  4. He is beginning to realize that our educational system is broken. The perception is "don't go into manufacturing -it's a dead-end career". In fact, today manufacturing requires very specialized skills which our high schools and colleges are not providing. He now sees that the future of education is vital to successful U.S. manufacturing.
  5. Secretary Evans went around the country holding 20 roundtables. The result of this effort was a report on Manufacturing that outlined the issues. (Click here to view). It is Sec. Frink's job to work on these issues and get changes implemented. The Department of Commerce Manufacturing Council (an advisory group, not an advocacy group) will assist him in developing the solutions and prioritizing the issues. My good friend and CEO of Cascade Engineering, Fred Keller, is one of 13 on the Council. Others include the CEO of Caterpillar, COO of Ford Motor, CEO of Kennametal and others from smaller companies. Encouragingly, they met in Grand Rapids in June, again in Pittsburgh September 21, and three subcommittees have issued reports already. These reports were e-mailed to all above earlier. Sec. Evans attended both the June and September meetings.
  6. As he travels and speaks, he will champion "best practices", hoping to be a conduit between successful companies and those needing help.
  7. On the issue of the election and the potential of change of administration, he hopes it will not happen as he believes the message on manufacturing is starting to "get through". He also speculated that the second four years of a Presidency can be very productive and if Bush is re-elected, he intends to deliver on the manufacturing agenda. But if the administration does change, he believes this new manufacturing initiative has staying power. He plans to stay through January to help his successor and bring him up to speed.
  8. When I spoke with Sec. Frink, I told him WMMA® welcomed his appointment and our organization stood ready to assist him in any way we could.
To learn more about The Department of Commerce's other initiatives in the manufacturing sector, click here.


International Business Development

Foreign Buyers Program on a Roll
By Harold Zassenhaus, WMMA® Export Director, zemg@erols.com

Under the 2004 Foreign Buyer Program, eighteen international dealers and buyers in the woodworking equipment and furnishings industries attended IWF 2004 as guests of the WMMA® and Association of Woodworking & Furnishings Suppliers® (AWFS®). click here for detailed information on each foreign buyer).

The 18 company executives came from 14 countries: Canada, Bolivia, Brazil, Chile, Dominican Republic, Mexico, the Netherlands, United Kingdom, Spain, Portugal, Ukraine, Russia, India and Japan. On Dealer Day (Wednesday August 25), the two Associations organized a tour of membersO booths and hosted a cocktail reception to stimulate business between the invited guests and members. The international buyer group also had daily access to the IWF International Visitor Lounge where they met with members.

The objective of the joint association effort, now in its 5th year, is to introduce members of the two associations to qualified, aggressive international distributors and buyers while recognizing the importance that the international dealers play in the marketing of USA products. The 18 companies selected were nominated by at least 1 AWFS® or WMMA® member and final selections were determined by a joint committee. The recipients were chosen on their reputation and either their intention to add more American lines to their supplier base or their interest in buying equipment in the next 12 months, preferably from the USA suppliers.

"It was the greatest, the most innovative and the biggest show we have ever attended in USA. We believe that some businesses will be done shortly in both machinery and supplies areas. We have almost no doubt that [the] recession is over in your country which means that it will also help our countries to recover soon." Antonio Santos, Satradi, Portugal.

"I am very impressed of the trip to Atlanta. I was pleasantly surprised with new machines and modern technologies on wood processing. Moreover, I have seen so many machines for manufacturing spindles and other round and oval products, which would be a great subject for export to the former Soviet Union countries", Nikolay Konovalov, ARTEL, Ltd., Ukraine.

"[The] show was a success for us. We purchased a couple small pieces of machinery that we may never have considered without seeing demonstrations (all American made). We are also in negotiation for a large software package we discovered at the show.O´ Jay Timothy, Island Precision, Canada.

Based on a recent survey to which 14 of the 18 recipients responded"

WMMA® members have also indicated that they are pleased with the effort. Tim Brown, WMMA board member and Chair of the WMMA International Business Development Committee summarized the programOs status.
"The original intent of the foreign buyers program was to bring foreign machinery dealers to US trade shows in order to make US manufacturers aware of the vast opportunities available to them in other markets. The hope was that this program would create interest in the export process. WeOve received a lot of positive feedback from members and have also been pleasantly surprised with additional unintended benefits. We're seeing former recipients making deals, starting relationships, returning on their own initiative, and inviting and encouraging their colleagues to get involved with the program. The two major US trade shows are also seeing the benefit of becoming more "Internationalized". ItOs truly a win / win situation for everyone involved."

Ase Stornetta, Ritter Mfg., echoes the comments of WMMA® and also points out next year's AWFS¨ Las Vegas show should greatly increase the amount of foreign visitors due the lure of Las Vegas and it's easy-to-get-to location.
Make it easy and exciting for the foreign visitors to travel here and they will come. In the ever-changing world of 'Outsourcing', it is more important than ever to let the world know who American manufacturers and suppliers are."

The results of a member survey and my observations pointed out:

As in any program, improvements are needed. Members pointed out the following issues. If you have any suggestions/comments send them to H. Zassenhaus. The International Business Development Committee will take up the issues at its next meeting:

  1. Awardees have less than 6 weeks to get visa and make travel arrangements;
  2. Hotel blocks are in danger of expiring before recipients can make commitment to travel and;
  3. Members have less time to react to opportunity.

Comment: awards were made in 2 rounds: late April (following a meeting at the WIC) and mid June. Some company executives approved in the last round did not have enough time to secure a US visa and had to decline.

As a heads up, the associations will be calling for nominees for the 2005 program in the beginning of the next year.

For further information about the Foreign Buyer Program and to express your opinions and suggestions, contact Harold Zassenhaus, Export Director, WMMA® tel: (301) 652-0693; email: zemg@erols.com.


Sales Leads for Your Business - Members Only

WMMA® is Collecting Contact Information from End Users Interested in Purchasing Your Products
as generated by advertisements in the industry trade press. End users have also answered some buying-intent questions to provide WMMA® members with a qualified lead. Members can access this Excel spreadsheet through the WMMA® website at: Members Only/Member Services, Members Only/Member Advantage and Members Only/WhatOs New…


Scholarship Program

WMMA Member Companies Continue to Benefit from University Students

WMMA® member Great Lakes Carbide Tool Mfg. Co. has tapped into an excellent resource to help the company on the road to success: Michigan Tech junior Joshua Lepinski. Joshua's overview below of his summer internship at Great Lakes Carbide demonstrates the skill of the next generation, and the benefits a sponsoring company can derive from the WMMA Scholarship Program.

Members who wish to get involved should contact Jean Coney at jconey@fernley.com or visit http://www.wmma.org/members/edu_comm.cfm.


September 2004

Dear WMMA,

THANK YOU for honoring me with the WMMA Scholarship. I am Josh Lepinski and I am currently enrolled in my third year at Michigan Technological University in scenic Houghton, Michigan. A WMMA member company, Great Lakes Carbide Tool of Peshtigo, Wisconsin recommended me for this great opportunity. After only the first day of work I could tell GLCT would be a meaningful experience.

For the first month I worked with the Design Engineers on AutoCAD software. They willingly described all the aspects of designing GLCT tools such as router bits, saw blades and raised panel cutters. I never realized all of the planning that went into a simple looking router bit to keep it from O^burning' the material and to get good balance and chip clean-out. While in this department, Great Lakes Carbide's exceptional communication skills became very obvious when shop machinists came in and talked right to the person who designed the part in question. Also, the high management would check in with us every morning, if nothing else, just to say "good morning."

Next on GLCT's agenda for me was to start training in the shop. Over this month and a half, I experienced every process in the plant and got a chance to observe parts going from stock steel to a finished cutter. First on the list was the brazing department where I learned how both carbide and polycrystalline diamond cutting edges were installed. Being in only this first department on the production floor I already noticed GLCT's excellence in cleanliness, organization, and employee satisfaction. Next, in the saw department I learned how to retip, resharp, and relieve tension out of saw blades. I also learned how poor sharpenings can lead to reduced cutter performance by leaving tips under the cut or 'hanging' out the side. Manual grinding was after saws and here I learned even with today's modern machines it still takes an experienced hand to get a perfect polished grind. After manual grinding I trained on GLCT's CNC grinders which profiled inserts and backers for insert cutters and also manufactured some solid carbide and high speed steel bits. Post training on the grinders came machining the actual cutter bodies. Here I spent several weeks learning set up and programming of wire EDMs and CNC mills and lathes. The biggest portion of this section was the constant indicating and measuring parts to keep them within Great Lakes Carbide's strict tolerances. After learning how to make the cutter bodies and inserts, I then spent a week assembling cutters and giving them a final inspection, balancing, and cleaning before they were sent out to the customer. For my last week, GLCT partnered me with the Project Engineer to test some of the newly made tools on a Weinig moulder and a CNC Onsrud router.

The WMMA Scholarship program has been a great learning experience and has definitely raised my interest and respect for the woodworking industry. This summer gave me very rewarding knowledge and experience. I can only imagine what next summer will contain, especially with GLCT starting a new department making tooling to cut metals. I would like to give a special thanks to everyone at Great Lakes Carbide for helping me learn and I look forward to returning there next summer. Again I would like to thank the WMMA and GLCT for honoring me with this awesome opportunity.


Sincerely,

Joshua J. Lepinski


Research & Engineering

CE Certification News for WMMA® Members
By Peter Levitt, Sternvent Co., Inc., (plevitt@sternvent.com) with contributions from the Center for International Regulatory Assistance (CITRA), Duquesne University

CE marking is a mandatory European product marking and certification system. When affixed to a product and product packaging, CE marking indicates that a particular product complies with all applicable European product safety, health and environmental requirements within the CE marking system. CE marking covers approximately half of all U.S. products exported to Europe.

The CE marking system promotes free trade to and within Europe by providing a single set of safety and environmental requirements a product must meet. Before the CE marking system was developed, manufacturers and exporters to and within Europe had to comply with multiple, and sometimes conflicting sets of national regulatory requirements.

Products complying with CE marking are now accepted and presumed to be safe in 28 European countries.

This is a market of 455 million people with a GNP over $9 trillion. CE marking is accelerating as a globally accepted system for ensuring product safety and environmental requirements are met.

Possible extension to other areas of the world is being negotiated at this time.

European Union countries requiring CE:

Austria
Belgium
Denmark
Finland
France
Germany
Greece
U.K
Ireland
Italy
Luxembourg
Netherlands
Portugal
Spain
Sweden
Slovakia
Czech Republic
Cyprus
Estonia
Hungary
Latvia
Lithuania
Malta
Poland
Slovenia

European Free Trade Association requiring CE:Possible future participating countries:
Iceland
Liechtenstein
Norway
Bulgaria
Romania Turkey

The directives (regulations) contain the general requirements with which products must comply. However the standards are used to demonstrate compliance with the specific requirements listed in each of the directives. Manufacturers are recommended to use European harmonized product standards (EN standards) to demonstrate compliance.

CEN, CENELEC and ETSI are the three European standards organizations from which European standards originate. European norm "EN standards" are standards in which a broad consensus has been reached among all European member states. These states have recognized that these standards give products a "presumption of conformity", meaning your products will be presumed to be in conformity with the essential requirements set forth in the directives.

Sometimes, in CE marking, a manufacturer may self-certify compliance with the appropriate directive(s). (Although a product may be "self-certified," it still may require laboratory testing to demonstrate product compliance) However, many woodworking machines require an EC- type examination (third party certification), which is conducted by a "notified body", a private agency that has been appointed by a national government as the review expert for a particular directive.

When quoting equipment for export to Europe, do not forget to include the time & costs associated with complying with & obtaining CE Certification. Advance planning is crucial for navigating "uncharted waters"!

The CE marking Process Steps to Certification for Woodworking Machinery

  1. Identify applicable EU/CE directives for your product.
  2. Assess your product to the essential health and safety requirements listed in each directive.
  3. Develop technical solution to demonstrate compliance with the essential requirements using standards, testing, risk assessment, design methodology, translations, etc. First consideration should be given to European EN standards.
  4. Assemble and maintain technical file for specified time period.
  5. Choose the appropriate certification option in each directive.
  6. Affix the CE marking logo to your product as specified in applicable directives.
  7. Submit CE compliance Declaration of Conformity with each product.
  8. Develop system to keep up-to-date on new developments with directives and standards.
  9. Consider regulations outside of the CE marking system: for example new environmental regulations covering electrical and electronic products.

CE Directives Relevant for Woodworking Machines:

  • Machinery Safety - 98/37/EC
  • Low Voltage Safety - 73/23/EEC
  • Electromagnetic Compatibility (EMC) - 89/336/EEC
  • Equipment and Protection System for Use in Potentially Explosive Atmospheres (ATEX) ? 94/9/EC
  • Remember to take a look for other directive outside of CE marking?Kenvironmental directives.

Machinery Requiring an EC-type Examination:

Machinery Safety Directive (98/37/EC) - Annex IV
SOME MACHINERY FOR WHICH AN EC-TYPE EXAMINATION MUST BE APPLIED

  • Circular saws (single or multi-blade) for working with wood and analogous materials or for working with meat and analogous materials.
  • Sawing machines with fixed tool during operation, having a fixed bed with manual feed of the work piece or with a demountable power feed.
  • Sawing machines with fixed tool during operation, having a manually operated reciprocating saw-bench or carriage.
  • Sawing machines with fixed tool during operation, having a built-in mechanical feed device for the work-pieces, with manual loading and/or unloading.
  • Sawing machines with movable tool during operation, with a mechanical feed device and manual loading and/or unloading.
  • Hand-fed surface planing machines for woodworking.
  • Thicknessers for one-side dressing with manual loading and/or unloading for woodworking.
  • Band-saws with a fixed or mobile bed and band-saws with a mobile carriage, with manual loading and/or unloading, for working with wood and analogous materials or for working with meat and analogous materials.
  • Combined machines of the types referred to in 1 to 4 and 7 for working with wood and analogous materials.
  • Hand-fed tenoning machines with several tool holders for woodworking.
  • Hand-fed vertical spindle moulding machines for working with wood and analogous materials.

An excellent resource for obtaining CE Certification is the Center for International Regulatory Assistance (CITRA), which is part of Duquesne University and located in Pittsburgh, PA. It offers assistance, products and services for CE marking for machinery and other products sold to and within Europe.

CITRA was created in 1999 with partial funding from the U.S. Department of Commerce, Trade Development Division. Since then, CITRA has assisted over 500 companies with their CE marking efforts. Clients range from small companies to large multinational conglomerates. Products and services include consulting, public and private training seminars, guidance publications and software. CITRA is also an official distributor of European product standards, which can be used to facilitate compliance with CE marking. CITRA maybe contacted by phone, 412-396-6233 or email citra@duq.edu, website www.citra.duq.edu


Association News

Woodworking Industry Conference Update - Hilton Sandestin Beach Golf Resort & Spa Sustains Moderate Damage - WIC 2005 on schedule!

Good news from Destin, Florida- The Hilton Sandestin Beach Golf Resort & Spa, location of the 2005 Woodworking Industry Conference - April 20-23, 2005, received only moderate damage from Hurricane Ivan, so the conference remains on schedule. With our event not taking place until April 2005, we will likely not even be able to tell that the hotel was damaged by hurricanes this season.

Following days of uncertainty about the conditions of the convention site in the wake of Hurricane Ivan, Sandestin Beach Hilton staff confirmed Monday, Sept. 27, that the damage to the hotel currently is being repaired and that the hotel should be fully functional by the first of October.

And, our sources tell us, life is returning to normal throughout the Destin area. Local restaurants are now open, charter boats are operating, and the golf courses are scheduled to reopen this week if they have not already done so. In addition, the Silver Sands outlet mall was undamaged and is open for business, as are the shops at the Village.

Shortly we will update you with the latest information from the Florida Department of Transportation with the best travel routes for conference participants.

If you haven't marked your calendar to attend the WIC in 2005 please take the time to do that today. You'll want to hear from our nationally recognized guest speakers as well as be a part of the fun activities and networking with other wood processing professionals.

Check the WMMA® website at www.wmma.org/events/wic.cfm or call the WMMA® Headquarters at 215-564-3484 soon for complete registration information.

Make your hotel reservations by calling the Hilton at 800-367-1271 or 850-267-9500. Be sure to mention you are with the Woodworking Industry Conference to get WIC's special reduced rates. You may also register online at www.sandestinbeachhilton.com. To get the special reduced room rates online you must use the following Group/Convention Code: "GWDI".


Get to Know the WMMA® Management Team Working for You

Karen Boyle

After six years with Fernley & Fernley, Karen Boyle joined the WMMA team in April 1994, as Administrative Assistant. She has served in many different capacities, always keeping the Association running, in front of and behind the scenes. Her knowledge of members and their product lines was developed coordinating the Buyers Guide & Directory and managing the 1-800-BUY-WMMA Hotline.

As Members Services Coordinator, she ensures that the database is current, processes literature purchases, oversees registrations for WIC, and responds to members? requests. She has worked the WMMA® booth at regional and national tradeshows.

Following are other areas of Karen's responsibilities:

  • Coordination daily operations oversight
  • Coordination of production of the biennial Buyer's Guide & Directory
  • Prospective member mailings & membership process
  • Management of overseas tradeshow billing
  • General administration

Karen can be reached at kboyle@fernley.com